Experimental Test Bench Challenges
The process of constructing a gearbox prototype is both time-consuming and costly. Each new design requires a unique set of components, often necessitating specialized manufacturing procedures. The lead time for producing these components can be extensive, encompassing material procurement, machining, assembly, and quality checks. Additionally, the cost associated with manufacturing a single prototype is high, as the procedures do not exist yet and the machinery might not be adapted.
Once a prototype is built, any design changes mean starting the process over again. This iterative cycle can be exceedingly slow, with each iteration requiring new parts, leading to significant delays in the development timeline. The slow pace of physical prototyping makes it challenging to quickly test and refine new design concepts, ultimately slowing down innovation and optimization efforts.
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