Rolling Bearing Innovations for Industrial Gearboxes and Construction Machinery (Pic)
X-life tapered roller bearings mounted in pairs, they have proven themselves as rugged main bearing supports in planetary gearboxes for axles, travel and slewing drives.
X-life cylindrical roller bearings: For highest acceleration and speeds
Bearings in modern vibratory machines, such as deep vibrators, vibratory pile drivers or vibratory rollers, must offer reliable support for high shock loads as well as maximum acceleration and speeds in the smallest possible design space. Misaligned bearings, shaft deflections and adverse operating conditions put an additional strain on the bearings. Schaeffler Group Industrial has developed special cylindrical roller bearings in X-life premium quality to meet these high demands: Single-row FAG cylindrical roller bearings NJ with solid brass cage, for example, whose load carrying capacity was increased by up to 18 percent. This has increased the basic rating life by more than 70 percent. The low-friction cylindrical roller bearings of series LSL (with disk cage) and ZSL (with plastic spacers) set new standards in terms of dynamics and load carrying capacity. In vibratory compaction equipment, for example, where bearing speeds reach 2,400 rpm and accelerations up to 500 m/s², innovative INA bearings have been used successfully for years.
Our spherical roller bearings with thin-chromium plated bore have proven their suitability in vibrating screen applications.
High load carrying capacity and dynamics: INA cylindrical roller bearing LSL with solid brass cage
Plain bearings: Maintenance-free for life
Oscillating motion such as swiveling motion frequently occurs in construction equipment. Here Schaeffler Group Industrial has developed special plain bearings under its ELGES brand. Coated with Elgoglide® sliding surface based on Teflon® fabric, these bearings are totally maintenance-free. Moreover, they represent a well-balanced combination of high load carrying capacity, excellent wear and frictional behavior as well as outstanding dry running characteristics. Since lubricant is not required, these bearings are also cost-efficient, eco-friendly and save resources.
A rugged and compact system for torsional and steering motion in construction equipment such as vibratory rollers or wheel loaders is the articulation/swivel joint fitted with Schaeffler products. It is a combination of a high load capacity four point contact ball bearing and ELGES spherical plain bearings. The four point ball bearing offers high load ratings and particularly high rigidity and is easy to mount. With its clearance-free, preloaded raceway system, this bearing is more than a match for the high requirements in these types of applications. The maintenance-free ELGES bearings are designed for high loads. Contact pressure of up to 300 N/mm² dynamic or 500 N/mm² static as well as high shock loads and alternating loads are possible.
Newly developed axial bearings
With new developments Schaeffler Group Industrial underlines its claim as a technology and innovation leader. Customized and application-oriented solutions bring about valuable customer benefits: higher performance, longer service life, higher economic efficiency and new freedom of design. Two of the latest examples are the SGL angular contact roller bearing, which offers highest precision and load carrying capacity, and the AXS axial angular contact needle roller bearing which is convincing through its extremely small bearing cross-section and supreme performance capacity. Moreover, both series have an extremely high rigidity. This enables extremely compact, lightweight and efficient bearing supports that can be flexibly integrated in the adjacent construction – for example in robot or high-precision gearboxes.
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